In a remarkable success story, a prominent industrial manufacturer has achieved a seamless and highly efficient manufacturing process by integrating manufacturing equipment, inventory flow, ERP transactions, and operator instructions. With approximately 10 plants nationwide, each dedicated to producing a similar product, a strategic decision was made to centralize and expand one existing plant into a major subassembly hub, a move informed by an advanced simulation of the proposed facility.

A substantial investment in autonomous robotic welding lines marked a pivotal step in the company's journey. The primary objectives were to significantly reduce labor time, enhance product quality, and justify increased shipping costs through calculated return on investment (ROI). This innovative approach not only addressed labor shortages but also prioritized safety in the facility's operations.

ennVee's Material Movement Solution

This solution played a crucial role in further elevating production efficiency. This directed material movement solution, integrated with autonomous robots and the inventory system, minimizing labor costs by providing clear instructions to operators on product pick-and-place locations. The solution calculates production progress and timings for necessary material and container movements, displaying tasks on tablets mounted on forklifts.

Running simulations for an entire day's production and material movement, the solution ensures a foolproof movement plan, preventing supply incompatibilities. It operates continuously in real time, keeping management informed and tablets synchronized.

The Business Impact: 

• The automated systems continuously gather data, facilitating ongoing process improvements.
• Regular quality monitoring provides feedback, enabling proactive measures to eliminate potential issues.
• Accurate production plans and captured production data empower various forms of analysis, contributing to overall performance and efficiency enhancements.